[Project] Tanzania - Tanzania Comprehensive National Steel Development Initiative

[Lunakz]

TYPE	Infrastructure
BUILDER	Tanzania
CLIENT	Tanzania
SITE LOCATION	Tanzania
SECTOR	Business
PROJECT NAME	Tanzania Comprehensive National Steel Development Initiative
PROJECT COST	3,105,000,000.00
COMPLETION DATE	01/09/2025
PROJECT INFORMATION	Tanzania Comprehensive National Steel Development Plan This plan creates the full industrial backbone for Tanzania's steel sector by: Localising input production Creating over 110,550 direct jobs and 535,900 indirect/ripple jobs Significantly reducing import dependency on key resources. Boosting national value chains from mining to manufacturing Industries Targeted: Steel Coking Coal & Metallurgical Coal Alloying materials (Mn, Ni, Cr) Limestone & quarrying Industrial machinery/tooling fabrication Industrial gases (O₂, N₂, Argon) Skilled metallurgical labour Steel scrap collection & recycling Total combined cost of all sub-projects: $3,105,000,000 (Adjusted for PPP) Steel Steel Four steel plants built across Tanzania to produce a total target of 3.0M tonnes/year Integrated Steel Plant (ISP) Construction of two ISP’s, one in Mbeya, one in Tanga Production Capacity: 1.2 million tonnes/year finished steel each Products: rebar, wire rod, structural sections, hot-rolled coil (HRC) Plant Units & Facilities: Raw Material Yard Sinter Plant Coke Oven Plant Blast Furnace (BF) Basic Oxygen Furnace (BOF) Secondary Refining Unit (LF/RH) Continuous Casting Machine Rolling Mills Captive Power Plant - 100 to 150 MW (coal and hydro hybrid) Water Treatment Plant Rail Spur & Logistics Zone Mini Steel Plants (MSP) Construction of two, one in Morogoro, one in Kigoma Production Capacity: 300,000 tonnes/year each Focus on long products (rebar, wire rod, angles, flat bars) Plant Units & Facilities: Electric Arc Furnace (EAF) Induction Furnace Ladle Refining Furnace Continuous Casting Re-rolling Mill Scrap Yard & Sorting Captive Substation - 25 to 40 MW electrical capacity Water Treatment & Cooling Estimated Jobs Created: Direct: 6,700 Indirect: 12,000 Ripple: 11,500 Total Cost: $2,200,000,000 Coking Coal & Metallurgical Coal Coking Coal & Metallurgical Coal Development of coking coal mines in the Ruvuma province. Construction of a coal beneficiation & coking plant in Songea. Construction Specifications: Coal Preparation Plant (CPP) (1M tonnes/year) By-product recovery plant (tar, ammonia) Small captive power station (25MW) using off-gas Estimated Jobs Created: Direct: 1,200 Indirect: 2,000 Ripple: 1,500 Total Cost: $180,000,000 Alloying Materials Alloying Materials Development of an alloy processing plant for blending and packaging in Dodoma Mining of Mn/Cr not currently viable domestically. Focus on processing imported ores. Construction Specifications: Blending & packaging facility (25,000 tonnes/year) On-site assaying lab, silos, and conveyor-fed hopper system Estimated Jobs Created: Direct: 250 Indirect: 400 Ripple: 300 Total Cost: $40,000,000 Limestone & Quarry Expansion Limestone & Quarry Expansion Upgrade of limestone quarries in Tanga, Lindi and Mbeya Installation of on-site crushing & calcination plants Construction Specifications: Crushing plant (500,000 tonnes/year) Vertical shaft kilns for calcined lime Weighbridge, belt conveyors, dust control Estimated Jobs Created: Direct: 600 Indirect: 1,200 Ripple: 800 Total Cost: $75,000,000 Heavy Machinery & Industrial Tooling Fabrication Heavy Machinery & Industrial Tooling Fabrication Development of a Heavy Engineering Industrial Park in Kibaha. Capacity to house 280 industries. Construction Specifications: 10km2 industrial park with: Metal cutting, forging & casting workshops Tool and dye workshops Assembly lines for rolling mill & mining equipment On-site technical training centre Estimated Jobs Created: Direct: 100,000 Indirect/Ripple: 500,000 Total Cost: $320,000,000 Industrial Gases Industrial Gases Development of two Air Separation Units (ASUs): one in Tanga, one in Mbeya Construction Specifications: Cryogenic distillation, storage tanks, cylinder filling stations Each ASU to produce: [*]25,000 m³/hr oxygen [*]20,000 m³/hr nitrogen [*]Argon & CO₂ recovery ​ Estimated Jobs Created: Direct: 300 Indirect: 500 Ripple: 400 Total Cost: $110,000,000 Skilled Labour & Metallurgy Training Infrastructure Skilled Labour & Metallurgy Training Infrastructure Upgrade University of Dar es Salaam (UDSM) and Mbeya University of Science and Technology. Construction of 3 new National Metallurgical & Industrial Training Institutes (NMITIs) in Dar es Salaam, Mwanza and Mbeya. Increase student enrolment capacity by 2,950 students per year in relevant programs. Construction Specifications: Dormitories, labs, machine shops, metallurgy test furnaces Modern CAD/CAM classrooms and simulation systems Estimated Jobs Created: Direct: 500 Indirect: 1,000 Ripple: 800 Total Cost: $120,000,000 Steel Scrap Collection & Recycling Network Steel Scrap Collection & Recycling Network Formalise scrap collection with 15 regional collection centres and a national steel scrap marketplace platform Construction Specifications: Sorting sheds, weighbridges, cutting equipment Integration with mobile payment & tracking Estimated Jobs Created: Direct: 1,000 Indirect: 2,000 Ripple: 1,500 Total Cost: $60,000,000
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